Jade Molds

Moldex3D

Moldex3D helps us make
better molds for you

We love it so much that we include Moldex3D for free on all injection molding projects and we start at the RFQ stage.

When you leverage Moldex3D well it acts like a virtual time machine taking you to your future mold trial.

That is our approach, leverage Moldex3D to it’s fullest capability which helps to mitigate future risk via highly accurate mold flow simulations as well as other key analyses. Moldex3D has assisted our engineering teams countless times in identifying hard to know problem areas very early on, allowing us to fix and remove future problems in the now. Moldex3D paired with experienced engineers delivers better molds than what engineering experience alone can deliver.

Análisis de flujo

Análisis de enfriamiento

From a macro view to a micro view, Moldex3d mold flow analysis will deliver you injection mold insights such as: predicting weld lines, 3D fountain flow phenomena, viscosity heating effects inertia phenomena, predict injection pressure and evaluate clamping force. Evaluate the runner layout and type. Optimize gate locations and process settings. Simulate the filling process for multi-cavity molds, and a lot more. Contact Jade today to get a quote on our Moldex3D and DFM Pro service

We all know that temperature plays a vital role in producing a successful injection molded part. Moldex3D cooling analysis we  predict temperature within a part, runner, cooling channels, etc. and evaluate the efficiency of the cooling system design. Which help to minimize unbalanced cooling issues. Moldex3D will determine the required cooling cycle time. Optimize your cooling system design and validate the mold cooling system design. Your mold design from Jade will be fully optimized with the help of Moldex3D.

Moldex3D

Moldex3D is a very powerful technology that analyses your part design and simulates mold flow to help predict with a high degree of accuracy how your parts will develop in the mold. It helps to identify potential problem areas early so you can correct your design miles before you even consider cutting steel. As with any powerful technology it is not enough just to have it, you need a complete solution in order to leverage the technology to its full potential. Early on we could see just how much this technology could enhance our own mold making capabilities, this led to Jade quickly investing in the infrastructure and talent needed to fully leverage this technology. We run Moldex3D and DFMPro on a 24 CPU global private network that our USA and China based Western Engineers can access from anywhere. Our Moldex3D services are managed/run by our highly skilled and experienced engineering teams (with roots in mold building), who are fully trained in both Moldex3D and DFM Pro.

Moldex3D is truly like doing first shots on the screen and the process parameters the software calculates are almost always dead on for running a highly optimal process that will match up with your desired production needs. Our measured approach to using Moldex3D on the front end leads to a massive time savings on the back end. As they say, time is money. When we save time, we can make more molds with a greater level of confidence that we will be able to deliver desired results on the first or second trial. This is why we include Moldex3D with all mold builds at no extra cost to you. Once you have built a mold with Jade and have experienced the power of Moldex3D you will never go back to your old ways. Moldex3D, part of the Jade way of mold building in China.

¿No está fabricando un molde con Jade? No hay problema. Moldex3D también es un servicio independiente en Jade.  Póngase en contacto con - [email protected] Sigue a Moldes Jade en LinkedInYouTubeTwitter.

Análisis de deformación

Realiza análisis de deformación y simulación en piezas gruesas y piezas con cambios de grosor extremos. Valida la relación de deformación de la pieza y el efecto de contracción. Identifica de manera eficiente y precisa la causa de la deformación. Evalúa la forma final de la pieza antes de moldear. Evalúa el efecto de enfriamiento desequilibrado en la deformación, así como los efectos de restricción en el molde y más.

Una opción muy poderosa que lo ayudará a identificar anticipadamente áreas problemáticas, ajustar su diseño y luego volver a ejecutar el análisis de deformación para confirmar que los cambios de diseño son correctos. Póngase en contacto con Jade hoy para obtener un presupuesto de nuestros servicios Moldex3D y DFM Pro.

Análisis de paquete

Works well even with thick parts or parts with big thickness changes. You can use to investigate material choices, gate designs, and processing conditions. Predict gate freeze times, efficient packing times and packing pressure.

Predict the requirement of clamping force in the packing stage and optimize process conditions in the packing stage. As well as predict volumetric shrinkage.

¿No está construyendo un molde con Jade? No hay problema.
Ofrecemos Moldex3D como un servicio de ingeniería independiente . Póngase en contacto con - [email protected] nosotros para una cotización.

Moldeo multicomponente (MCM)

Una gran funcionalidad para simular cómo reaccionarán múltiples componentes juntos durante el proceso de moldeo. Los moldes de inserción, el moldeo secuencial de disparos múltiples y el análisis de sobre moldeo se beneficiarán de este análisis y simulación. Visualiza patrones de flujo de plástico con inserciones. Predice las variaciones de temperatura y la transferencia de calor entre el plástico fundido y los insertos. Detecta problemas de degradación del térmico . Análisis de estructura para predicción de resistencia del producto.

Puede comenzar a ver el poder real de Moldex3D, elimina la ansiedad del proceso de fabricación del molde. Póngase en contacto con Jade hoy para obtener un presupuesto de nuestros servicios Moldex3D y DFM Pro.

Predicción de defectos superficiales

Esta funcionalidad es un gran ejemplo de la información extremadamente útil que recibirá de un informe de análisis y simulación Jade Moldex3D. Dentro de cada uno de los módulos descritos anteriormente hay información detallada y muy valiosa, como dónde probablemente ocurrirán defectos en la superficie y sugerencias sobre cómo solucionarlos.

The amount of information generated in a Moldex3D report is remarkable. and in our experience very highly accurate to real world results. You can either pay a little more up front to qualify your part and mold design. Or you can potentially pay a lot on the back end in both time and money.

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